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Get it FAST! Expedited Production available.

Custom Mailer Boxes, Mailing Boxes & Corrugated Mailers

High quality printing on durable Corrugated Cardboard.
18 Reviews
$4.53 each
Subtotal: $1132.50
Production Time
Ready to Design Your Box Online?
Using a Professional Design Editor?
Value Props
Custom Dimensions
Custom Dimensions
No Minimum
No Minimum
High Quality Full-Color
High Quality
Full-Color Printing
Intuitive 3D Design Tool
3D Design Tool
Customer Service
Super Responsive Customer Service
Sustainably Sourced and Recyclable
Sustainably Sourced and Recyclable
Dimensions Image


Custom Mailer Boxes That Fit Your Brand

Our custom mailer boxes are perfect for your business, whether you’re supplementing your brick and mortar retail sales or diving deep in the world of e-commerce. Being able to deliver the right box that both reflects your brand identity and brings your products to customers safe and sound has certainly become a necessity for any business.

Customize your box with the design, size, and materials you need for stand-out packaging that is both sensible and visually appealing. Print with Packola today!

Frequently Asked Questions

Q: Why did you print a QR code on my custom mailer boxes?

The QR code makes it easier for us to track your orders while it’s in production. This means we get to finish it faster so you can receive it as early as possible. It won’t affect the overall look of your custom box since it’s printed on a hidden area.

Our QR CodeInner Flap PositionedNot Visible Post Assembly

Q: What are the standard sizes and dimensions for mailer boxes?

Among the standard sizes, our popular mailer box sizes include 6” x 6” x 2”, 10” x 8” x 4”, and 14” x 12” x 3” (L x W x D).

For custom sizes, you can create one within the following dimensions:

Length: 3” - 25”
Width: 2” - 25”
Depth: 1” - 15”

Q: How to Order Custom Boxes With

Here's a step-by-step guide on how to order your custom boxes from 

Q: Can I buy a single mailer box?

Yes, you can order one (1) mailer box. We have no minimum quantity order. You can order as few or as many as you need.

Q: How do I start creating custom mailer boxes?

Starting your custom mailer box journey is simple. Go to the product page and customize by selecting the dimensions, material, quantities, and more. Next, you can create your artwork online using the 3D Design Studio or upload your own. After completing your order at checkout, we’ll start producing your custom order.

Q: Is a mailer box easy to assemble?

Yes. The mailer box ships flat and pre-scored. Follow the steps in the video to quickly assemble your custom box:

Q: How will my boxes be shipped?

Your boxes will be shipped flat and unassembled.

Q: When will I receive my mailers?

Our standard production time is 12-15 business days while expedited production takes 6-8 business days. This does not include holidays, weekends, and transit time.

Q: What will the finish of the mailer boxes look like?

The finish of your boxes will depend on the material you choose. Kraft and standard white are uncoated with a matte feel. Premium white provides a slight sheen to the surface, while the glossy ink option has a shinier look thanks to the high-gloss UV ink used.

Q: Can I ship a mailer box without using any other external packaging?

Yes, you can. The corrugated cardboard is strong enough to withstand the rigors of shipping. However, we recommend using external packaging such as a shipping box to provide a better unboxing experience.

Q: Can I order a box type other than mailers, shippers, and product boxes?

Want a specific box type you don’t see on our website? Contact us at [email protected] or 1-855-PACKOLA so our customer service team can help you.

Q: Can I print on the inside and outside of the box?

Yes, you can. Select ‘Outside & Inside - Full Color’ from the Printed Sides options.

Q: How can I get a dieline template?

If you need a dieline template, you may complete the order process first then we’ll send you the file after.

Customer Reviews
Verified buyer
Best find this year July 2, 2024 by Fred Cisneros
“I found this awesome company in an online search, and was skeptical that this process existed for a small custom box order. I am delighted to say they company is real and their product is amazing.”
Verified buyer
June 4, 2024 by Christopher Reid ( GA )
“this was amazing... a little pricey though. i wish there was a return discount for reordering”
Verified buyer
These are the Box Bosses May 23, 2024 by Justin Lawrence
“Great site with lots of options and I really appreciate being able to check the pricing on each style of box. Also being able to see a 3D version of my customized box is a game changer! I will definitely be back to order more boxes.”
Verified buyer
Great customer service and product… May 23, 2024 by Christina
“Great customer service and product quality so far from the samples we received and needed assistance with! Looking forward to working more with Packola in the future!”
Verified buyer
Easy to use design template May 23, 2024 by Terry
“Easy to use design template. Fairly quick processing and shipping of my boxes. Checked 15 or 20 competitors, could not even find a price close to these.”
Verified buyer
Happy Customer! May 23, 2024 by Liz
“The company was very responsive to my (MANY) questions and check in’s on status of our order. The expedited option for production is unmatched in terms of timing and enabled us to meet our VERY fast timeline we were working against! The Mailer Boxes we had produced came out beautiful and were a nice sturdy material. 10/10 would recommend.”
Verified buyer
I’m beyond satisfied with my order May 23, 2024 by Zenab
“I’m beyond satisfied with my order. This is my first time starting a business and I had no clue about mailer box size and I made the wrong on the size and Packola manger stepped up and aided me tremendously by replacing my order without any problem. I’ll definitely be working with them again! I will delightedly recommend Packola. Thank you so much for helping a small business owner out!”
Verified buyer
Part of a rebrand -- and the mailers look so good! May 23, 2024 by Linda Souza
“We are so pleased with how our branded mailer boxes came out. Can’t wait to mail them off! This is part of a big rebrand project, so it was critical to get this right to help us make a splash. My designer was also very happy with the experience working with your production team to make sure the artwork came out perfect.”
Verified buyer
Highly Recommended May 23, 2024 by Trevor G
“I had a very tight deadline for custom printed mailer boxes. Took a chance with these guys. Turned out to be a very good decision. Not only did they hit my almost unrealistic deadline, Adam/Packola delivered some of the best customer service I’ve ever experienced in my career. My boxes looked great. Price was good. The online design tool on their site is great for mockups too. I’d use them again for sure. Highly recommended.”

What Is the Difference Between Shipping Boxes and Mailer Boxes?

While both box types are made from sturdy corrugated cardboard, they each have their own purpose.

Shipping boxes are larger and can store or transport multiple items at once. You can also use them for bulky products such as appliances and furniture. These boxes need to be reinforced with packaging tape.

Mailer boxes are smaller and more specialized. They are designed to store individual products or a collection of small items. These are ideal for e-commerce fulfillment, retail displays, and gifting. No adhesives are required for assembly, so it’s less costly.


How to Assemble Your Mailer Box

  1. Place the mailer with the interior facing you on a clean flat surface.
  2. Fold all pre-scored lines towards the interior.
  3. Fold up the front and back flaps.
  4. Bring up the side walls of the box. Tuck them inside and snap into place.
  5. Your mailer box now is now ready to use.

Crafting the Packola Unboxing Experience

Having an unforgettable unboxing experience is a non-negotiable. It can be the x-factor that converts first-timers into loyal, repeat customers. Even if you have no experience with creating custom boxes, we’re here to guide you every step of the way. We have a curated selection of blog articles you may find useful in creating a customized experience using boxes:

Wondering what kind of products you can use our boxes with? Packola’s mailer boxes are a versatile branding solution for any business. Here are some of the ways our clients use mailer boxes: